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Technical attachment for above machine
Transverse Loading Model
CHAPTER A
PRESS SPECIFICATION
1. Technical data of model NTRY‐SCP5x10‐3300
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70KW |
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350,000Kcal/h thermal oil heating. |
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32000KN |
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Upper: 1650*3350*200mm Under: 1650*3350*170mm |
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250mm |
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≤ 25 MPa. |
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≤ 230 0C |
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Thermal oil (Boiler prepared by user self) |
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10 ~ 35 m/ min Max 5second |
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0 ~ 30 m/min Max 5second |
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≤ 3 S |
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37100× 6000× 5230 mm |
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68000 Kg |
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0~N s (adjust by touch screen) |
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90mm |
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2000+1700mm |
2. Equipment list:
2.1 | Frame – outer mounting cylinder model | |
2.1.1 | High quality steel plate, stress analysis, with sufficient strength and safety ratio | |
2.1.2 | Elevated main frame, upper and down beam height | 1300+1300mm |
2.1.3 | Main Frame plate thickness | 90mm |
2.1.4 | Transverse loading/unloading | 3200mm side in/out |
2.1.5 | CNC finishing main frame | Flat Tolerance ≤0.10mm |
2.2 | Electronics system | |
2.2.1 | Touch screen | Siemens |
2.2.2 | PLC | Siemens |
2.2.3 | Low voltage Appliances | Schneider |
2.2.4 | Push button switch | Schneider |
2.2.5 | Servo drive system | Inovance |
2.2.6 | Adjustment on Fault check-up, variety speed and raw board thickness sorts | |
2.3 | Hydraulic station | |
2.3.1 | Raw plate thickness adjustment by branch stepping pressurized control | Large drift cartridge valve |
2.3.2 | Ele-magnetic valve | Specialized by KNOWHOU |
2.3.3 | Pressure sensor | Wika |
2.3.4 | High pressure pump | Denison |
2.3.5 | System motor | Huichuan |
2.3.6 | Cooling system | Oil chiller |
2.4 | Column upper hydraulic oil tank | |
2.4.1 | Upper column structure makes conducting liquid more quickly in charge and discharge, improves running speed of cylinder movement. | |
2.4.2 | Novel HPF filling valve, applying high pressure, high flow, suitable of rapid cylinder operation | |
2.4.3 | Column circle pressure hard piping | Non-welding spots, non-welding slag remains. |
2.5 | Main Cylinder | Φ400mm |
2.5.1 | Integral forging cylinder block, no leakage, high strength | |
2.5.2 | Imported sealing ring, reliable performance, not easy of leakage | |
2.5.3 | Plunger insulation, high performance insulation pad | |
2.5.4 | Column heating insulation device, reduce conducting oil temperature, longer service life of sealing ring | |
2.6 | Hoisting lifting cylinder | Φ100mm |
2.6.1 | Anti-loosing wear-resistance lifting cylinder | |
2.6.2 | Customized cylinder block, reduced oil inlet cavity, faster lifting speed | |
2.7 | Synchronization device | |
2.7.1 | Link-model mechanism, easy to install and adjust | |
2.7.2 | Crank arm guide mechanism ( crank shaft guide, high precision, less synchronization error) | |
2.7.3 | Expansion sleeve connection, precisely angle adjustment | |
2.8 | Hot platen | |
2.8.1 | Platen thickness | 200mm upper; 170mm down |
2.8.2 | 6in6out inner piping connection, uniform temperature and small temperature difference | |
2.8.3 | Hot platen size | 1750x3350mm |
2.8.4 | Surface flatness | ≤0.10mm |
2.8.5 | Temperature range | ≤230 0C |
2.9 | Fast board servo system | |
2.9.1 | Servo motor drive | 5kw Inovance servo motor |
2.9.2 | Approaching switch | Atonics |
2.9.3 | Front roller | Segment design, reduce falling height of raw board sandwich |
2.9.4 | Dual-front pneumatic positioning system | Rapid performance and high stability |
2.9.5 | Front paper pressing device | Preventing paper shifting due to rapid sandwich movement |
2.9.6 | Servo belt conveyor speed | ≤5 s |
2.9.7 | Traveling wheel coordination, high positing accuracy and rapid speed, effectively improving performance. | |
2.10 | Servo unloading system | |
2.10.1 | Servo motor drive | 5kw Inovance servo motor |
2.10.2 | Approaching switch | Autonics |
2.10.3 | Front air blower | Get off paper scraps |
2.10.4 | Belt finish unloading conveyor | Flexible belt conveying, no hurt of board surface |
2.10.5 | Unloading conveyor speed | ≤5 s |
2.10.6 | Traveling wheel coordination, high positing accuracy and rapid speed, effectively improving performance. | |
2.11 | Automation system ( non-press parts) | |
2.11.1 | Raw board roller platform | Folking unloading and raw board feeding |
2.11.2 | Raw board pusher and dust remover | Raw board central positioning, dust remover |
2.11.3 | Raw board hydraulic lifter | Raw board leveling for positioning pusher |
2.11.4 | Raw board central positioning | Raw board positioner |
2.11.5 | Windows crane and vacuum sky lifter | Raw board conveyor onto sandwich station |
2.11.6 | Finish trimmer | Paper scrap remover and four sides auto trimmer |
2.11.7 | Rear conveyor with board turn-over | Turn-over and conveyor |
2.11.8 | Dust remover for finish | Finishing clean after trimmer |
2.11.9 | Cooling shell conveyor | Transferring MFC finishing |
2.11.10 | 32 pcs dual-folk cooling hedgehog shell | Cooling laminated MFC finishing |
2.11.11 | Central adjustment | Central positioning conveyor |
2.11.12 | Windows stacking with sky lifter | Stacking for Grade A/B |
2.11.13 | Conveyor main steel | 140*80*3 tube steel |
Windows frame steel | 250*150*5 tube steel | |